Bean To Bar Chocolate Process

Stage 1 growing of cocoa beans.

Bean to bar chocolate process.

You can make chocolate in 1 hour with a rough texture or you can let chocolate process for 3 days for smooth texture. In order to be considered bean to bar makers need to start with raw cacao beans and those beans need to be roasted cracked winnowed removing the shell and ground into chocolate to be considered bean to bar. From bean to bar this is how chocolate is made chocolate making is not asimple one and done process. Others aim to control the whole process to improve quality working conditions or environmental impact.

Stages for production of cocoa beans to chocolate bar process of cocoa beans to chocolate bar. The pods and pulp are placed into large wooden containers where the pulp is allowed to ferment for five to. When in doubt ask to see the process. The process begins with harvesting.

The beans are mixed or turned to enable this process and the temperature naturally raises to 40 50 c. This stage is a major factor in developing the cacao flavour and can take up to eight days depending on the bean type. During this time much of the pulp drains away and the sugars begin to ferment. First cacao beans arefermented then dried.

Some are large companies that own the entire process for economic reasons. The wet cacao beans called baba are carried up the stairs and dumped into the top box then covered with banana leaves for about 48 hours. Chocolate can be made with roasted or unroasted cacao beans. Refining is also the point in the bean to bar process at which other ingredients are introduced sugar additional cocoa butter whole milk powder etc.

This process is achieved by an array of different machines from stone melangeurs to roller refiners. How bean to bar chocolate is made harvesting. Although the husks can be toxic. A bean to bar company produces chocolate by processing cocoa beans into a product in house rather than merely melting chocolate from another manufacturer.

The harvest times vary from. Now lets see the stage wise process of how chocolate bar is formed from cocoa beans. Once the beans arrive from thefarm to the chocolate factory they are cleaned then roasted. Ripe cocoa pods are harvested twice a year.

You can use the entire cacao bean including the husks or nibs only. The period of cocoa trees is up to 25 to 30 years and it takes up to 5 years to produce the first cocoa pods. Here is a 10 step process to make bean to bar chocolate 1 cocoa cultivation cocoa beans that are responsible for making chocolate are the seeds present in the fruit of the theobroma tree cacao tree.